Издание на английском языке
This book is a comprehensive guide to materials and technologies used in ship construction, focusing on strength, reliability, and safety. It covers ship hull materials in detail, including standard and high-strength steel, lightweight metals such as aluminum, and composite materials (FRP), as well as their properties, testing methods, welding, and fabrication technologies. Particular attention is paid to quality requirements and standards, as well as procedures for testing and certifying materials and welding operations. This book is intended for shipbuilding professionals, engineers, technologists, and students seeking to deepen their knowledge of modern materials and technologies for the shipbuilding industry.
Content
Chapter 1. Materials for Hull Construction
Section 1. General Requirements
Section 2. Ordinary-strength Hull Structural Steel
Section 3. Higher-strength Hull Structural Steel
Section 4. Materials for Low Temperature Applications
Section 5. Hull Steel Castings
Section 6. Hull Steel Forgings
Section 7. Ordinary and Higher Strength Steels with Enhanced Corrosion Resistance Properties for Cargo Oil Tanks (2014)
Section 8. Extra High Strength Steel (2018)
Chapter 2. Equipment
Section 1. Anchors
Section 2. Anchor Chain
Section 3. Rolled Steel Bars for Chain, Cast and Forged Materials for Accessories and Materials for Studs
Chapter 3. Materials for Machinery, Boilers, Pressure Vessels, and Piping
Section 1. General Requirements
Section 2. Steel Plates for Machinery, Boilers and Pressure Vessels
Section 3. Seamless Forged-steel Drums
Section 4. Seamless-steel Pressure Vessels
Section 5. Boiler and Superheater Tubes
Section 6. Boiler Rivet and Staybolt Steel and Rivets
Section 7. Steel Machinery Forgings
Appendix 1 - Repair and Cladding of Shafts
Section 8. Hot-rolled Steel Bars for Machinery
Section 9. Steel Castings for Machinery, Boilers and Pressure Vessels
Section 10. Ductile (Nodular) Iron Castings (2006)
Section 11. Gray-iron Castings (2006)
Section 12. Steel Piping
Section 13. Piping, Valves and Fittings for Low-temperature Service (Below -18°C (0°F))
Section 14. Bronze Castings
Section 15. Stainless Steel Propeller Castings
Section 16. Seamless Copper Piping (1998)
Section 17. Seamless Red-brass Piping
Section 18. Seamless Copper Tube
Section 19. Condenser and Heat Exchanger Tube (1998)
Section 20. Copper-Nickel Tube and Pipe (1998)
Section 21. Monel Pipe and Tube (1999)
Chapter 4. Welding and Fabrication
Section 1. Hull Construction
Appendix 1. Welding In Way of Water Backing
Section 2. Boilers, Unfired Pressure Vessels, Piping and Engineering Structures
Section 3. Weld Tests
Section 4. Piping
Section 5. Aluminum Welding in Hull Construction (2018)
Chapter 5. Materials for Hull Construction - Aluminum
Section 1. General
Section 2. Standard Test Methods
Section 3. Chemical Composition
Section 4. Heat Treatment
Section 5. Tensile Properties
Section 6. Corrosion Testing
Section 7. Sheet, Plate and Rolled Products
Section 8. Closed and Open Extrusions
Section 9. Hull Forgings
Section 10. Hull Castings
Section 11. Rivets
Appendix 1. Aluminum/Steel Bi-material Transition Joints (2015)
Appendix 2. Dissimilar Materials (2015)
Appendix 3. List of Destructive and Nondestructive Tests Required for Materials and Responsibility for Verifying
Chapter 6 Materials for Hull Construction - Fiber Reinforced Plastics (FRP)
Section 1. General
Section 2. Fabrication
Section 3. Building Process Description
Section 4. Quality Control
Section 5. Testing
Section 6. Repair
Appendix 1. Tests Required for Materials, and Responsibility for Verifying
Section 1. List of Destructive and Nondestructive Tests Required for Materials and Responsibility for Verifying
Section 2. Physical, Chemical, Mechanical Properties to be Considered for Design
Appendix 2. Requirements for the Approval of Filler Metals
Section 1. General
Section 2. Electrodes for Shielded Metal Arc Welding
Section 3. Wire-Flux Combinations for Submerged Arc Welding
Section 4. Wire and Wire Gas Combinations for Gas Metal Arc Welding and Flux Cored Wires for Flux Cored Arc Welding
Section 5. Requirements for the Approval of Aluminum Filler Metals (2018)
Appendix 3. Application of Filler Metals to ABS Steels
Section 1. Application of Filler Metals to ABS Steels (2014)
Appendix 4. Procedure for the Approval of Manufacturers of Hull Structural Steel (2003)
Section 1. Procedure for the Approval of Manufacturers of Semi-Finished Products for Hull Structural Steel (2010)
Section 2. Procedure for the Approval of Manufacturers of Rolled Hull Structural Steel (2010)
Section 3. Procedure for the Approval of Manufacturers of Extra High Strength Steels (2018)
Appendix 5 Hull Structural Steels Intended for Welding with High Heat Input
Section 1. Procedure for the Approval of Manufacturers of Hull Structural Steels Intended for Welding with High Heat Input (2006)
Appendix 6. Nondestructive Examination of Marine Steel Castings (2014)
Section 1. General
Section 2. Surface Inspection
Section 3. Volumetric Inspection
Annex 1. General Location for the Type of Nondestructive Examinations of Typical Hull Steel Castings
Appendix 7. Nondestructive Examination of Hull and Machinery Steel Forgings (2014)
Section 1. General
Section 2. Surface Inspection
Section 3. Volumetric Inspection
Section 4. Ultrasonic Examination of Carbon Steel Forgings for Tail Shafts
APPENDIX 8. Steel with Enhanced Corrosion Resistance Properties
Section 1. Additional Approval Procedure for Steel with Enhanced Corrosion Resistance Properties (2014)
Appendix 9. Welding Procedure Qualification Tests of Steels for Hull Construction and Marine Structures (1 July 2014)
Section 1. General Requirements
Annex 1. Location of Charpy V-Notch Impact Test
Annex 2. Hardness Test (Typical examples of hardness test)
Annex 3. Welding Positions
Appendix 10. Procedure for the Approval of Aluminum Manufacturers
Section 1. Scheme for the Approval of Aluminum Manufacturers
Appendix 11. Qualification for Welders and Welding Operators
Section 1. General
Section 2. Welders Qualification for Hull Structures
Section 3. Welding Operators Qualification
Section 4. Certification Process
Annex 1. Example of Welder's/Welding Operator's Qualification Certificate
Appendix 12. Qualification of Plating Procedures
Section 1. Qualification of Thermal Spraying Procedures
Section 2. Qualification of Electrolytic Plating Procedures