Yanmar 4JH2E service manual/Руководство по техническому обслуживанию Yanmar 4JH2E

Издание на английском языке
This service manual has been compiled for engineers engaged in sales, service, inspection and maintenance. Accordingly, descriptions of the construction and functions of the engine are emphasized in this manual while items which should already be common knowledge are omitted.
One characteristic of a marine diesel engine is that its performance in a vessel is governed by its applicabilityto the vessel’s hull construction and its steering system.
Engine installation, fitting out and propeller selection have a substantial effect on the performance of the engine and the vessel. Moreover, when the engine runs unevenly or when trouble occurs, it is essential to check a wide range of operating conditions - such as installation on the hull and suitability of the ship’s piping and propeller - and not just the engine itself. To get maximum performance from this engine, you should completely understand its functions, construction and capabilities, as well as proper use and servicing.
Use this manual as a handy reference in daily inspection and maintenance, and as a text for engineering guidance.

Contents
Chapter 1 General
1. Exterior Views
2. Specifications
3. Construction
4. Performance Curves
5. Engine Cross Section
6. Dimensions
7. Piping Diagrams
Chapter 2 Basic Engine Parts
1. Cylinder Block
2. Cylinder Liners
3. Cylinder Head
4. Piston and Piston Pins
5. Connecting Rod
6. Crankshaft and Main Bearing
7. Camshaft and Tappets
8. Timing Gear
9. Flywheel and Housing
Chapter 3 Fuel Injection Equipment
1. Fuel Injection Pump Service Data
2. Governor
3. Disassembly, Reassembly and Inspection of Fuel Injection Pump
4. Adjustment of Fuel Injection Pump and Governor
5. Fuel Feed Pump
6. Fuel Injection Nozzle
7. Troubleshooting
8. Tools
9. Fuel Filter
10. Fuel Tank (Optional)
Chapter 4 Intake and Exhaust System
1. Intake and Exhaust System
2. Turbocharger
3. Mixing Elbow
Chapter 5 Lubrication System
1. Lubrication System
2. Lube Oil Pump
3. Lube Oil Filter
4. Oil Pressure Control Valve
5. Lube Oil Cooler
6. Piston Cooling Nozzle
7. Rotary Waste Oil Pump (Optional)
Chapter 6 Cooling Water System
1. Cooling Water System
2. Sea Water Pump
3. Fresh Water Pump
4. Heat Excharger
5. Pressure Cap and Sub Tank
6. Thermostat
7. Kingston Cock (Optional)
8. Sea Water Filter (Optional)
9. Bilge Pump and Bilge Strainer (Optional)
Chapter 7 Reduction And Reversing Gear
Marine gear model KBW 20 and 21
1. Construction
2. Installation
3. Operation and Maintenance
4. Inspection and Servicing
5 Disassembly
6. Reassembly
7. Special Tools
Marine gear model KM4A, (Angle drive)
1. Construction
2. Shifting Device
3. Inspection and Servicing
4. Special Tools
5. Disassembly
6. Reassembly
Marine gear model KM3P2
1. Construction
2. Shifting Device
3. Inspection and Servicing
4. Disassembly
5. Reassembly
Chapter 8 Remote Control
1. Remote Control System
2. Remote Control Installation
3. Remote Control Inspection
4. Remote Control Adjustment
Chapter 9 Electrical System
1. Electrical System
2. Battery
3. Starter Motor
4. Alternator
5. Instrument Panel and Wiring Codes
6. Warning Devices
7. Air Heater (Optional)
8. Electric Type Engine Stop Device (Optional)
9. Tachometer
10. Alternator 12V/80A (Optional)
Chapter 10 Disassembly and Reassembly
1. Disassembly and Reassembly Precautions
2. Disassembly and Reassembly Tools
3. Disassembly and Reassembly
4. Bolt/nut Tightening Torque
5. Test Running